What is rotary die-cutting?

You often might think whether the Rotary die cutting equipment is beneficial or rather required for your business place or not. To know this, first of all, you must have a clear understanding of the rotary die-cutting. Generally, we think, die is a device used for cutting or molding the metallic substance into a defined particular shape. But, metals are not the only materials that are cut by the dies. There are many other substances such as foil, fabrics, rubber, plastics, paper, foam, adhesive tapes or labels, cardboards, which require dies for the desired shape size cut.

Die is the sharp, specifically designed blades that are attached to the strong backing, which is pressed onto the materials. This helps to cut the materials of choice as per specific desired designs, which plays an important role in proper product packaging. Die-cutting can even be considered as the manufacturing procedure, which helps in producing large amounts of similar shape or sometimes even the multiple shapes objects. This could be eventually assembled together for the final products.

A rotary die cutter, which is even known as the roller press dies cutters, are used for the high-speed processing of the sheet and material. These machines press the roller shaped dies against the web. The web materials are then inserted into a rotating roller dies and further changed into desired shapes as per requirement. Clicker presses are being put in use for the manual conversion of the web materials. However, full head or traveling head machines are being put in use for complex and difficult jobs. The cutting speed of any die-cutting machine is controlled via electronic inverters.

 Rotary Cutting Machine is obtained for the high volume projects, which requires quick turnovers and minimum waste generation. It can be used for the creation of a wide range of products such as business envelopes, labels, cardboard boxes, and even perforated tickets. If the business requires a good product packaging on any high volume material, then the rotary die-cutting is considered to be the most efficient with high precision manufacturing method.

 

Rotary die cutting machine for sale

Rotary Die-cutting is a widely used process. It converts material by cutting and shearing it into various shapes and designs. It is used to cut the materials that are dynamic and can be customized. This process is conducted on various kinds of materials and is widely used by many companies and businesses.

There are many types of die-cutting processes. Some of them include flatbed die cutting, laser dies cutting, and rotary die cutting equipment. As the name says, the flatbed dies cutting uses a flatbed dies and press. The laser dies cutting uses a high-speed laser cutting machine. And, the rotary die-cutting equipment uses a cylindrical rotary die and a rotary press. As per the needs and the size of the die-cutting material, a particular die cutting machine is used.

The rotary die cutting equipment operates at a specific capacity. The machine is adjusted on a particular configuration and setting. This type of die cutting machine uses a custom-designed cylindrical die. The same is attached to the rotary press, and then the material is fit in to get converted. A flexible material, in the form of a roll or sheet, is put into the press die cutting machine. Now, the cutting die cylinder and anvil cylinder rotates in opposite directions and cuts the material. This reverse rotary cutting die acts like a machine, and hence, the cutting is done.

By using the rotary machine, you can get the cuts and slits, as per your preferences. It is vital that in the rotary die cutting machines, both the cylinders and the web operate at the same speed. Then only, the die cuts are smooth and remain parallel to each other, leading to a uniform cut. The machines use motors as well for better precision and uniformity.

Rotary die cutting machine uses materials such as metal, foam, fabric, plastic, paper, and laminates. The type of material determines the configuration and settings of the rotary die cutting machine. As per the type of material, the design of the rotary cutting die is decided. According to the thickness of the material and the flexibility, the height of the cutting blade and the optimum angle is adjusted.

To cut thick material, the blade height is kept higher, and the angle is kept steeper. To cut thin materials, the height needs to be low, and so is the angle. In the case of multi-layered material, there may be different heights and angles. The material properties also decide the type of rotary die - flexible rotary die or a solid rotary die. At the same time, the thinner materials use a flexible die, thicker use the solid rotary die.

 

Rotary Cutting Machine Manufacturers

Rotary die cutting is a process that converts a material and changes its shape and design by cutting, forming, and shearing it. It is a quite versatile process that can customize the shape of a material. This process is used for handling a wide range of materials. It finds its applications in many industries, such as manufacturing, labeling, heat shields, etc.

There are many types of die-cutting processes like flatbed die, laser, and rotary die-cutting. The flatbed dies cutting utilizes a flatbed die and press. The laser uses a high-speed laser cutting machine. The rotary die cutting uses a cylindrical rotary die and a rotary press. The die-cutting application demands different requirements and specifications of things such as the materials, sizes, tolerances, number of materials used, costs, turnaround times, and much more. Each one of them has its advantages and disadvantages.

The rotary die-cutting process is smooth and quick. To work on an optimum capacity, it is important that the rotary cutting machine’s configuration and settings are optimum. The results also depend on the type of material being cut and its properties.

Rotary die cutting has a custom-designed cylindrical die that is attached to the rotary press. The flexible material can be in the form of roll or sheet. It is put into the press’s die-cutting area where there is cutting die cylinder and anvil cylinder, rotating in separate directions. The rotary cutting die can be flexible or solid. It is the tool that performs the cutting operation. When the material is fed, the cutting die’s edge compresses the material against the anvil cylinder and the edge cuts and slits the material.

It is ensured that the cylinders and web in a rotary die cutting machine, run at the same speed because it is imperative to have the die cuts properly aligned. Sometimes the machines also use servo motors to achieve better accuracy and consistency.

Rotary cutting machine uses many materials such as thin metal, plastic, paper, foam, fabric, laminates, etc. The type of material and its properties decide the configuration and settings of the rotary die cutting machine. The property of the material also impacts the design of the rotary cutting die machine. When there is a requirement for cutting thicker material, the blade must be greater, and the angle needs to be steeper. While cutting thinner materials, the blade height needs to be shallow.

The two main types of dies are flexible cylindrical rotary dies, and solid cylindrical rotary dies. Flexible dies use a thin sheet of metal attached to a magnetic cylinder, and solid dies use engraved solid metal cylinder. Both of these machines can cut almost all types of materials.

How to make use of die cutting machines for tricky materials?

Die cutting machines can be used for various purposes whether it is a part of business needs or creative scrapbook activity. Even customized printing on the business card with little die cutting work helps to spice up the dull piece. Well, we do not just cut the metallic material with dies. Rather, foil, rubber, fabric, plastics, paper, foam, adhesive tapes, cardboard, and various other materials are cut with the help of the Rotary Die Cutting Machine. 

Dies are specifically designed blades that are sharp and attached to the strong backing. It helps in producing a large amount of similar shape and structure which is eventually assembled together to obtain the finished product. If you are cutting any material other than paper then die cutting is going to be a tricky task.

Here are some quick tips which can be used to ensure your work is done in the best possible manner.

·         Check your manual: Reading the manual provided with the die cutting machine probably helps to know what material it can and cannot use. There is no point in wrecking the materials or breaking a machine by using a material for which the machine is not built. So, researching helps to know which type of materials one should put in use in the machine.

·         Do manual labor: If you are cutting any fabric with the cutting machine and it leaves behind any strings, then make use of the good scissors. This would not further unravel the fabric. Stay away from stretchy materials and so avoiding polyester or nylon material would ensure a smooth die cutting procedure.

·         Plan accordingly: Always cut a small square and give a test run before opting for the final run. It will help you to fetch knowledge of how the machine is working.

Are you still thinking, whether making an investment in the Rotary Cutting Machine or die cutting machine beneficial for your working space or not? Whatever, your goal is, the key to a project is planning.

So, measure twice and just cut once after having one die cutting machine in place.

Rotary Die Cutting Machine or Rotary Die Cutting manufacturer

If you don’t know much what is a rotary die cutting machine, then you will be glad to know that the same is used to cut and perforate a material and make the same in the desired shape. The rotary press also is used in this process. A rotary die cutting machine finds its applications in many industrial projects that need material in a consistent cut. A rotary machine is also preferred as this option leads to less wastage as compared to the other processing methods.

A rotary cutting method means precision cutting. It may also be used in combination with other processes such as printing, laminating, etc. Rotary dies press results in a consistent and accurate cut that too at high speed. It can easily convert several flexible materials. The width of the rotary die press decides the width of the material and the size of the rolls too.

You can use a variety of materials for rotary die-cutting services, to be used in many different types of applications. The materials that are normally used by the rotary machine are fabric, fibre, foams, composites, paper, metals, plastics, rubber, electrical materials, foils, laminates, etc.

These days all the rotary die cutting manufacturers provide a top-quality die cutting machine to their customers so that the material can get the cut of the desired shape and form. Sometimes, they also create unique and custom rotary die-cutting machines for their clients so that their clients can meet their specific needs.

The rotary dies cutting manufacture produce and customize thousands of solid dies every year. They use the latest technologies and manufacturing techniques to produce quality machines. They also ensure to source the best quality raw material such as steel, etc., to complete the task and offer their clients the best equipment.

The manufacturers create all the types of rotary die equipment whether they are suited for short-run or long run, simple or complex, easy or tough, etc. The rotary manufacturers try to create a solution for everything. They have a rich experience in helping the clients to provide them with the equipment of their needs. They believe in creating everything that their customers expect and need from them.

Big rotary die cutting manufacturers also have many rotary facilities at several locations. You may find one near to your place too. Once you contact one of them for your needs, they will show you the solutions. You can also search on the internet by typing, rotary die cutting manufacturer near me” and hit the search button. You will find links of many rotary die manufacturers.

 

Rotary Die Cutting Manufacturer and Rotary Die Cutting Machine

Rotary Die-cutting is a widely used process. It converts material by cutting and shearing it into various shapes and designs. It is used to cut the materials that are dynamic and can be customized. This process is conducted on various kinds of materials and is widely used by many companies and businesses.

There are many types of die-cutting processes. Some of them include flatbed die cutting, laser dies cutting, and rotary die cutting equipment. As the name says, the flatbed dies cutting uses a flatbed dies and press. The laser dies cutting uses a high-speed laser cutting machine. And, the rotary die-cutting equipment uses a cylindrical rotary die and a rotary press. As per the needs and the size of the die-cutting material, a particular die cutting machine is used.

The rotary die cutting equipment operates at a specific capacity. The machine is adjusted on a particular configuration and setting. This type of die cutting machine uses a custom-designed cylindrical die. The same is attached to the rotary press, and then the material is fit in to get converted. A flexible material, in the form of a roll or sheet, is put into the press die cutting machine. Now, the cutting die cylinder and anvil cylinder rotates in opposite directions and cuts the material. This reverse rotary cutting die acts like a machine, and hence, the cutting is done.

By using the rotary machine, you can get the cuts and slits, as per your preferences. It is vital that in the rotary die cutting machines, both the cylinders and the web operate at the same speed. Then only, the die cuts are smooth and remain parallel to each other, leading to a uniform cut. The machines use motors as well for better precision and uniformity.

Rotary die cutting machine uses materials such as metal, foam, fabric, plastic, paper, and laminates. The type of material determines the configuration and settings of the rotary die cutting machine. As per the type of material, the design of the rotary cutting die is decided. According to the thickness of the material and the flexibility, the height of the cutting blade and the optimum angle is adjusted.

To cut thick material, the blade height is kept higher, and the angle is kept steeper. To cut thin materials, the height needs to be low, and so is the angle. In the case of multi-layered material, there may be different heights and angles. The material properties also decide the type of rotary die - flexible rotary die or a solid rotary die. At the same time, the thinner materials use a flexible die, thicker use the solid rotary die.